Precision Two-Roll Coating Machine for PVC, Furniture, and Metal Panels with Customizable Coating Thickness

Product Description

This Two-Roll Coating Machine is an industrial-grade system engineered to apply perfectly uniform and consistent coatings on a wide range of rigid, flat substrates, including PVC boards, furniture panels, and metal sheets. It is the ideal solution for manufacturers seeking to enhance product aesthetics, functionality, and durability with a precise, efficient, and highly customizable finishing process. The machine guarantees exceptional coating quality with minimal waste, making it suitable for both high-volume production and specialized, small-batch orders.

Composition of Production Line

The integrated system is a modular line typically consisting of:

• Loading/Unwinding Station: For automatic or manual panel feeding.

• Pre-Treatment Zone (Optional): For surface cleaning, plasma treatment, or pre-heating.

• Two-Roll Coating Station: The core unit with precision-engineered rolls for controlled coating application.

• Drying/Curing Tunnel: A multi-zone oven (IR, UV, or Hot Air) for setting the coating.

• Handling & Conveyor System: A synchronized transport mechanism.

• Control Panel: Centralized PLC-based interface for full process control and monitoring.

Technical Parameters

Application

• PVC Boards: Applying decorative films and protective coatings.

• Furniture Panels: Coating for wood grain printing, priming, and top-coating.

• Metal Sheets: Application of anti-corrosion primers and decorative paints.

• Other Rigid Substrates: The system can be customized for composite panels and engineered plastics.

Customization

Customization is a fundamental aspect of our machine design. We offer extensive customization options to ensure the system integrates perfectly into your operation, including:

• Tailored Rollers: Engineered for specific coating viscosities and application requirements.

• Modular Line Layout: The entire production line composition can be adapted to your factory floor space and specific process flow.

• Specific Coating & Drying Solutions: The system is customized to handle various coatings (UV, water-based, solvent-based) with the appropriate drying/curing technology.

• Integration Services: The machine can be customized to interface with your existing upstream and downstream equipment.

Feature

• Precision Coating: Ensures consistent, uniform film thickness across the entire panel width.

• Advanced PLC Control: User-friendly interface for saving and managing countless customized recipes.

• Robust Construction: Built with heavy-duty components for reliable, 24/7 industrial performance.

• High Material Transfer Efficiency: Minimizes coating waste, reducing operational costs.

• Quick Changeover: Facilitates rapid transitions between different jobs and customized settings.

Support and Services

• Installation & Commissioning: On-site setup and calibration by our expert engineers.

• Comprehensive Training: In-depth training for your operators and maintenance team.

• Dedicated Technical Support: Lifelong remote and on-site troubleshooting and technical assistance.

• Warranty & Spare Parts: Full warranty coverage and a guaranteed supply of genuine spare parts.

Packing and Shipping

• Packing: The machine is securely crated in an export-standard wooden case with weather-proof and shock-absorbent materials.

• Shipping: We ship worldwide. Shipping terms (FOB, CIF, etc.) are customized based on the customer's location and requirements.

FAQ

• Q: What is the primary advantage of a two-roll coater for PVC and metal panels?

  • A: It provides superior control over coating thickness and uniformity, especially for high-viscosity materials, resulting in a flawless finish and significantly reduced material consumption.

• Q: Can this machine handle different coating types, like UV-curable and water-based paints?

  • A: Yes, the machine's components (rolls, cleaning systems) and the drying/curing section are customized during the ordering process to handle a wide range of coating chemistries safely and effectively.

• Q: How customizable is the drying process for different coating formulas?

  • A: The drying/curing tunnel features fully customizable temperature, UV intensity, and airflow profiles, allowing you to create the perfect curing environment for any specific coating and production speed.

• Q: What technical support do you offer after purchase?

  • A: We provide lifelong technical consultation, comprehensive operator training, and responsive remote and on-site support to ensure your machine delivers peak performance throughout its lifecycle.

Company Profile

Dongguan Osmanuv Mechanical Equipment Co., Ltd. is a design, research, development, manufacturing as one of the UV equipment, UV equipment and coating, infrared IR equipment, professional production enterprises, automation equipment, environmental equipment, the implementation of the whole plant export.

At present, the company produces the product variety is complete, has been widely used in external wall insulation integration, inner wall decorative plate plastic spraying, bamboo and wood coating, screen printing, PCB, LCD, LED, electronic components, shoe materials, glass products, adhesive, fiber, vacuum plating UV, water transfer printing and many other fields of industry, and has been praised by customers.

Since its start has been the spirit of "high-tech, high investment, high-quality, high-management" of the modern strategy for your business to provide the best, the best service is our aim and the supreme glory, let us cooperate to carry to create more high-quality products, which all sectors of society to create a better future!

Company has passed ISO9001: 2015 quality management system certification.